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Updated 07/16/2024
9

Evaluating/estimating corrosion test specimen

5 Whys #
Causes Chain

Get an oxidized model of the specimen

Why?

getting a homogeneous corrosion layer

Why?

corrode the specimen with salt water in a concentration of 3.5% with a volume of 1.5L, in a Pyrex glass cup, and put it on a heat plate at 35 degrees for days, until we see the specimen corroded. adding water every time the system loses util the volume is 1.5L

Jun 16 2022 11:44:06 am
Functional Modeling #

possible solutions to evaluate the amount of remaining corrosion on a cold-rolled steel 1008 specimen after the use of a rust remover.

Operational Effectiveness – OE

Effective

Ineffective

Operational Perfectness - OP

Basic functions

Components

Supersystems

Functional rank
Problematic rank
Solutions
No impact

for now, there is no conclusion, A few parameters need to be checked to choose the most appropriate solution to the problem.

Jun 16 2022 1:09:51 pm
Inventive principles #
Contradiction:
If
the amount of corrosion was checked by transmitting a light wave and comparing swallowed wavelengths before and after using the dust remover.
Then
the problem will be solved
But
need to buy sophisticated technological machines with light detectors
Contradiction notes:
Finding the amount of corrosion by transmitting a light wave and checking the swallowed wavelengths
Improving parameter
Description of what is improving:
-Get instant results
Selected improving parameter:
Loss of time
Worsening parameter
Description of what is worsening:
-high cost
Selected worsening parameter:
Adaptability or versatility
Matching principles:
  • 28
    Mechanics substitution
  • 35
    Parameter changes
  • Jun 16 2022 1:23:31 pm
    Inventive principles #
    Contradiction:
    If
    the chosen solution is to weigh the model before and after
    Then
    it will be easy to solve the problem without sophisticated technology equipment
    But
    the results are inaccurate and the experiment is unscientific
    Contradiction notes:
    weight the specimen before the use of the rust removal and after
    Improving parameter
    Description of what is improving:
    -less time for the experiment, saving time -Get instant results -saving money
    Selected improving parameter:
    Ease of operation
    Worsening parameter
    Description of what is worsening:
    -accurate results
    Selected worsening parameter:
    Measurement accuracy
    Matching principles:
  • 2
    Taking Out (Extraction)
  • 13
    The Other way around
  • 25
    Self-service
  • 34
    Discarding and recovering
  • Jun 16 2022 1:48:04 pm
    Effective Brainstorming #

    The aim of the project is to evaluate the amount of remaining corrosion on a cold-rolled steel 1008 specimen after the use of a rust remover.

    ImplementationEasyValidationEasy
    Galvanic electrochemical cell experiment
    Jun 17 2022 1:42:22 pm
    compare the speciment weigh befor and after the use
    Jun 16 2022 2:46:07 pm
    ImplementationEasyValidationNot Easy
    polarization experiment
    Jun 16 2022 2:45:31 pm
    ImplementationNot EasyValidationNot Easy
    Finding the amount of corrosion by transmitting a light wave
    Jun 16 2022 2:44:07 pm
    Jun 16 2022 2:44:03 pm
    Round - Robin Ranking #
    OptionRank
    Galvanic electrochemical cell experiment
    3
    polarization experiment
    2
    weight the specimen before the use of the rust removal and after
    1
    transmitting a light wave and checking the swallowed wavelengths
    0
    Jun 16 2022 2:53:49 pm
    Login to comment
    Anatoly Agulyansky avatar

    Anatoly Agulyansky

    02/27/2023

    This is a great project. You performed a good analysis and found a solution. Continue to use the platform and let me know if you need help.

    Alex Agulyansky avatar

    Alex Agulyansky

    02/27/2023

    I am a bit puzzled about how the SFM tool was used. I find it interesting and I wonder what was the target of that. https://hub.priz.guru/project/2344/tools?tp=1#tool-3536

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