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Updated 07/21/2024
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Metal to Metal-Halide Perovskites. By Layla Khateeb, Aviv Dahari.

✔️ Effective Brainstorming #

The system involves converting metals into halide perovskites (HaP) for solar applications.

The primary metals used are lead, gold, and copper: Lead is initially tested for conversion into methylammonium lead iodide (MAPbI3), while gold and copper are considered safer alternatives.


Chemical solutions such as methylammonium iodide (MAI) are used in various concentrations (25mM, 50mM, 250mM) along with additives like iodine (a free halogen), trifluoroacetic acid (TFA), and sodium hydroxide (NaOH).


Two main conversion techniques are employed:

  1. dipping, where metal films are immersed in salt solutions,
  2. spin coating, an alternative method for creating thin films.


Characterization methods include X-ray diffraction (XRD) for analyzing diffraction patterns, scanning electron microscopy (SEM) for imaging, energy-dispersive X-ray spectroscopy (EDS) for compositional analysis, and photoluminescence (PL) and time-resolved photoluminescence (TRPL) for studying optical properties and carrier lifetimes.


The system aims to efficiently and reproducibly convert metals like gold and copper into halide perovskites, reducing toxicity and enabling the production of efficient and environmentally friendly solar cells. Challenges include toxicity (especially with lead), ensuring reproducibility, and producing small, uniform crystals by controlling chemical parameters and reaction times.

ImplementationEasyValidationEasy
Test a series of shorter reaction times to identify the optimal time for maximum conversion efficiency.
2
Jun 23 2024 2:24:40 pm
Scale up the spin coating technique for continuous film production.
2
Jun 23 2024 2:26:28 pm
Utilizing existing studies to focus trials only on high-potential candidates.
1
Jun 21 2024 2:11:11 pm
Use a mixture of MAI and the solvent to prevent dissolution of perovskite during washing.
1
Jun 23 2024 2:24:17 pm
ImplementationEasyValidationNot Easy
Using advanced computer simulation techniques to reduce the amount of physical experiments.
2
Jun 21 2024 2:10:09 pm
Combine metal halides with organic-inorganic perovskites for enhanced properties
1
Jun 23 2024 2:28:00 pm
Use bromine or chlorine instead of iodine and validate the structural integrity and efficiency of the resulting films.
0
Jun 23 2024 2:25:34 pm
ImplementationNot EasyValidationEasy
Use automated systems to prepare and mix solutions consistently.
2
Jun 23 2024 2:27:27 pm
Shift to vapor-phase iodine treatment for more controlled halogen distribution.
1
Jun 23 2024 2:27:04 pm
Add a thin protective layer over the perovskite film to improve stability and prevent degradation.
0
Jun 23 2024 2:25:06 pm
ImplementationNot EasyValidationNot Easy
Introduce dopants to the metal films to enhance their electronic properties
1
Jun 23 2024 2:28:36 pm
Implement a two-step deposition process to create a dual-layer structure
1
Jun 23 2024 2:28:14 pm
Use different substrates like flexible polymers to enhance film adherence and validate mechanical stability.
1
Jun 23 2024 2:25:53 pm
Jun 21 2024 2:09:07 pm
✔️ 1 - Inventive principles (gold) #
Contradiction:
If
we use gold as a precursor
Then
the toxicity of the perovskite films will improve
But
the cost of the materials will be very high.
Improving parameter
Description of what is improving:
The toxicity
Selected improving parameter:
Object generated harmful factors
Worsening parameter
Description of what is worsening:
The cost of the materials
Selected worsening parameter:
Quantity of substance/the matter
Matching principles:
  • 1
    Segmentation
  • 3
    Local quality
  • 24
    Intermediary
  • 39
    Inert environment
  • Jun 26 2024 10:26:25 am
    ✔️ 2 - Inventive principles (spin coating) #
    Contradiction:
    If
    we utilize spin coating for film deposition
    Then
    the uniformity of the films will be better
    But
    the process complexity will increase
    Improving parameter
    Description of what is improving:
    uniformity of the films
    Selected improving parameter:
    Manufacturing Precision
    Worsening parameter
    Description of what is worsening:
    process complexity
    Selected worsening parameter:
    Device complexity
    Matching principles:
  • 2
    Taking Out (Extraction)
  • 18
    Mechanical vibration
  • 26
    Copying
  • Jun 26 2024 10:36:07 am
    ✔️ Urgency - Importance Matrix #
    Do first
    TaskRank

    Documenting current processes.

    Do later
    TaskRank

    Perovskite Film Dissolution

    Routine checks on existing experiments.

    Delegate
    TaskRank

    Measurement Inaccuracies

    Drop
    TaskRank

    Small Contaminations in Samples

    Equipment Calibration Issues

    Jun 26 2024 11:24:33 am
    ✔️5 Whys #
    Causes Chain
    Root Cause Analysis

    Explore Metal-Halide Perovskites as a potential alternative material for solar cells

    Why?

    Collaborate with experts in the field of Metal-Halide Perovskites to gain insights and guidance on their practical implementation

    Silicon is expensive for manufacturing solar cells

    Why?

    Explore alternative materials with similar or better properties but lower cost for solar cell manufacturing

    The production process of silicon wafers energy-intensive and requires high-purity silicon

    Why?

    Invest in research and development to find alternative materials with simpler manufacturing processes

    The purification and crystallization processes of silicon involve high temperatures and complex manufacturing steps

    Why?

    Collaborate with experts in the field to identify innovative technologies or techniques that can streamline the purification and crystallization processes while maintaining quality standards.

    Silicon need to be refined to a very high purity and structured into a crystalline form to effectively convert sunlight into electricity

    This is the fundamental reason for the problem (FRP).

    Implement advanced purification techniques such as zone refining or chemical vapor deposition to achieve the required high purity levels of silicon.

    Jun 29 2024 3:09:31 pm
    Functional Modeling #

    The system we are analyzing involves the conversion of metals such as lead, gold, and copper into halide perovskites for solar applications.


    This process includes depositing metal films on substrates using techniques like magnetron sputtering and spin coating. These films undergo chemical reactions with methylammonium bromide (MABr) in various solvents under controlled conditions.


    The resulting perovskite films are characterized using methods like XRD, SEM, EDS, PL, and TRPL. The aim is to optimize parameters like MABrconcentration, reaction time, and the addition of halogens to produce stable, efficient, and reproducible perovskite films for solar cells while addressing challenges related to toxicity, cost, and process complexity.

    Operational Effectiveness – OE

    Effective

    Ineffective

    OE 1.5
    Operational Perfectness - OP

    Basic functions

    Components

    Supersystems

    OP 0.26
    Functional rank
    Problematic rank
    Characterization Equipment (XRD, SEM, EDS, PL, TRPL)
    10
    Chemical Additives (bromide, HBr)
    9
    6.4
    Solvents (IPA, DMF, DMSO)
    6
    8.6
    Metal Films (Gold, Copper)
    6
    Substrates (Glass)
    6
    4.3
    Deposition Equipment (Magnetron Sputtering, Spin Coating)
    5
    10
    Methylammonium bromide (MABr) Solution
    2

    Based on the functional analysis of our system using the creative tool, we have reached the following conclusions for the process of converting metals to halide perovskites. Characterization equipment (XRD, SEM, EDS, PL, TRPL) has shown high efficiency, and therefore, its use should continue to ensure the quality and efficiency of the films. Conversely, chemical additives (bromide, HBr) and solvents (IPA, DMF, DMSO) pose significant risks of toxicity and environmental hazards. Thus, it is recommended to consider replacing them with less harmful materials or reducing their usage. The substrates (glass) require improvements in resistance to humidity and thermal variations to prevent damage. Additionally, the deposition equipment (Magnetron Sputtering, Spin Coating) needs upgrades and regular maintenance to prevent contamination and enhance process quality. Finally, further testing and improvement of the methylammonium bromide (MABr) solution are necessary to achieve better results in the conversion process. These enhancements will lead to improved stability, efficiency, and quality of the perovskite films for solar applications.

    Jun 29 2024 3:25:45 pm
    Component: Deposition Equipment (Magnetron Sputtering, Spin Coating) #
    Contradiction:
    If
    Deposition Equipment (Magnetron Sputtering, Spin Coating) remains unchanged
    Then
    Deposition Equipment (Magnetron Sputtering, Spin Coating) Formation process Halide Perovskite Films
    But
    Deposition Equipment (Magnetron Sputtering, Spin Coating) Contamination Metal Films (Gold, Copper)
    Jul 7 2024 2:47:46 pm
    Login to comment
    Anatoly Agulyansky avatar

    Anatoly Agulyansky

    07/16/2024

    Excellent analysis, a lot of ideas generated from 40 Inventive Principles, Functional Model seems very detailed.

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