login
Updated 11/19/2024
9

Wafer cleaning issues at the wet process

Current situation

Defects were found on the surface of the wafer after washing with the chemistry and rinsing with water.

Disadvantages

  • The wafer contaminated with defects cannot be sold to the customer. The defective wafers will be scrapped.
  • The process strongly depends on chemicals. Small change, even within spec limits, causes contamination of the wafers and a drop in the yield.
  • The process and products are at high risk of failure due to even insignificant changes.

Ideal final result

Stable yield after using the chemistry from different vendors with no cost increase.

Gaps

Certain type of chemistry creates and leave defects on the silicon wafer during wet cleaning

Problem statement

The current wet process for wafer cleaning results in defects on the wafer surface, leading to scrapped wafers and decreased yield.
Login to comment

Similar projects

The process is related to microelectronics - microchip manufacturing. The purpose of the process is to create a SiO2 layer on the surface of a Si wafer. Equipment: Vertical furnace to heat the wafers in the Q2 atmosphere and perform oxidation on the wafer surface. Process: The oxidation occurs on the front side and on the back side of the wafer Requirements: Create a SiO2 thin layer with a certain thickness and low sigma - low standard deviation of the thickness between the wafers and within the wafer Failure: Wafers from the lower zone have higher thickness and significantly higher within wafer sigma (standard deviation of the thickness within the wafer)

Anatoly Agulyansky avatar
Anatoly Agulyansky
Mike Agulyansky avatar
Alex Agulyansky avatar
Anatoly Agulyansky avatar

Semiconductor devices are becoming more complex and expensive. But what exactly are we paying for when we buy a computer, cellphone, or any device containing a microchip? It’s not for radically new functions—the core components remain the same: transistors and interconnections. According to Moore’s law, transistors are getting smaller, with more interconnection layers added, making the manufacturing process longer and more costly. In reality, we’re paying for the inability of engineers to efficiently solve engineering challenges. This project leverages System Functional Modeling (SFM) to analyze the IC interconnection layer and Process Functional Modeling (PFM) to evaluate its manufacturing process. These analyses aim to deepen our understanding of both the device and the production process, generating innovative solutions for cost reduction and improved efficiency.

Anatoly Agulyansky avatar
Anatoly Agulyansky
Mike Agulyansky avatar
Alex Agulyansky avatar

Flash heating of a wafer is widely used in microchip manufacturing. The purpose of the process is to prevent the diffusion of ions and atoms. During the flash process, a wafer breakage occurs. The project's purpose is to learn and understand the mechanism of the wafer breakage and propose the solutions to prevent the wafer breakage

Anatoly Agulyansky avatar
Anatoly Agulyansky